modelMethanationThreeStages

three staged methanation reactor with intermediate cooling
Diagram of MethanationThreeStages

Extends from TransiEnt.Basics.Icons.MethanationThreeStages.

Information

1. Purpose of model

This model represents a three staged methanation reactor with intermediate cooling and a recirculation at the first reactor block

2. Level of detail, physical effects considered, and physical insight

The detail of this model is the same as the detail of the single reactor blocks. The heat exchanger are simplified heat exchangers with a fixed output temperature. A detailed description is found in [1].

3. Limits of validity

4. Interfaces

gaPortsIn: input of process gas

gasPortOut: output of process gas

fluidPortIn: input of cooling fluid (e.g. water)

fluidPortOut: output of cooling fluid (e.g. water)

5. Nomenclature

6. Governing Equations

The recycle ratio defines the ratio of process gas that is recycled.

7. Remarks for Usage

The predefined parameter values come from a calibration with an input pressure of 25 bar and an input composition of 84.4884% CO2 and 15.5116% H2 which represents the composition for an ideal methanation. Herefore the recycle rate is calibrated to a value of 1.6, such that the hydrogen share in the product gas is always below 5 mol-% which is the maximum share according to the DVGW G 260/262 which regulated the conditions for the integration of gas into the natural gas grid in Germany.

8. Validation

Validated in [1] with data from [2].

9. References

[1] Schülting, Oliver - Vergleich von Power-to-Gas-Speichern mit Ziel der Rückverstromung unter derzeit gültigen technischen Restriktionen (Masterarbeit), Technische Universität Hamburg - Institut für Energietechnik, 2016

[2] Harms, Hans - Methanisierung kohlenmonoxidreicher Gase beim Energie-Transport, Chem.-Ing.-Tech, 1980

10. Version History

Model created by Oliver Schülting (oliver.schuelting@tuhh.de) in Nov 2019

Parameters

TypeNameDefaultDescription
BooleanSteadyStatetrue
RealRecycleRate
Modelica.Units.SI.MassFlowRatem_flow_nominalnominal mass flow
Modelica.Units.SI.PressureDelta_p_nominal_reactor_blockpressure loss in reactor block for nominal mass flow
Modelica.Units.SI.PressureDelta_p_nominal_HEX5e-6pressure loss in heat exchanger for nominal mass flow
Modelica.Units.SI.TemperatureT_ambient300constant ambient temperature
Modelica.Units.SI.HeatCapacitymCp_Nenn1.75e6nominal heat capacity of reactor block for nominal mass flow 1kg/s
Modelica.Units.SI.TemperatureT_HEX_out573.15
Modelica.Units.SI.TemperatureT_reactor_start
BooleanuseHomotopytrueTrue, if homotopy method is used during initialisation
BooleandeactivateTwoPhaseRegionForRealGastrueDeactivate calculation of two phase region - needs to be 'false', if condensate heat of product gas calculation is important for coolant calculation
TransiEnt.Basics.Media.Gases.VLE_VDIWA_SG6_varMediumMedium model
TILMedia.VLEFluidTypes.BaseVLEFluidcoolingFluidsimCenter.fluid1Medium which is cooling or heating medium1

Connectors

TypeNameDefaultDescription
TransiEnt.Basics.Interfaces.Gas.RealGasPortIngasPortIn
TransiEnt.Basics.Interfaces.Gas.RealGasPortOutgasPortOut
TransiEnt.Basics.Interfaces.Thermal.FluidPortInfluidPortIn
TransiEnt.Basics.Interfaces.Thermal.FluidPortOutfluidPortOut

Components

TypeNameDefaultDescription
TransiEnt.SimCentersimCenter
TransiEnt.Producer.Gas.MethanatorSystem.EquilibriumModel.MethanatorBlock_equilibrium_L2Block1
TransiEnt.Producer.Gas.MethanatorSystem.EquilibriumModel.MethanatorBlock_equilibrium_L2Block2
TransiEnt.Producer.Gas.MethanatorSystem.EquilibriumModel.MethanatorBlock_equilibrium_L2Block3
TransiEnt.Components.Gas.HeatExchanger.HEXOneRealGasOneFluidIdeal_L1hEXIdealVLETwoFluids_L1_3
TransiEnt.Components.Gas.HeatExchanger.HEXOneRealGasOneFluidIdeal_L1hEXIdealVLETwoFluids_L1_2
TransiEnt.Components.Gas.HeatExchanger.HEXOneRealGasOneFluidIdeal_L1hEXIdealVLETwoFluids_L1_1
TransiEnt.Components.Gas.HeatExchanger.HEXOneRealGasOneFluidIdeal_L1hEXIdealVLETwoFluids_L1_4
TransiEnt.Components.Gas.VolumesValvesFittings.Valves.ThreeWayValveRealGas_L1_simplethreeWayValveRealGas_L1_simple
TILMedia.Internals.VLEFluidConfigurations.FullyMixtureCompatible.VLEFluid_pTgasOut_properties
TransiEnt.Components.Gas.GasCleaning.Dryer_L1dryer_L1_1
TILMedia.Internals.VLEFluidConfigurations.FullyMixtureCompatible.VLEFluid_pTgasOut_properties_norm
TILMedia.Internals.VLEFluidConfigurations.FullyMixtureCompatible.VLEFluid_pTgasIn_properties_norm1
ClaRa.Components.BoundaryConditions.BoundaryVLE_pTxiboundaryVLE_pTxi
RealLHV_input
RealLHV_output
RealHHV_input
RealHHV_output
Realefficiency_LHV
Realefficiency_HHV
TransiEnt.Components.Sensors.TemperatureSensortemperatureSensor2
TransiEnt.Components.Sensors.TemperatureSensortemperatureSensor1
TransiEnt.Components.Sensors.TemperatureSensortemperatureSensor3
TransiEnt.Components.Sensors.TemperatureSensortemperatureSensor4
TransiEnt.Components.Sensors.TemperatureSensortemperatureSensor5